Go to 4Runner r/4Runner Posted by qazseeszaq11. CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. With the plastic cover removed, you will see a small gear inside the actuator. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. I'm not a mechanic but can do semi-major repairs (timing belt, CV axle) and am a mechanical engineer so I feel confident I can do this if I approach it methodically and slowly. Toyota Tundra Replacing Transfer Case Motor/Actuator If youre having issues, it also doesnt hurt to change out your transfer case fluid if it is due for replacement. Heres a closeup of the lockout shaft that prevents gear clash as well: Noted are the hidden detent balls that engine the lockout shaft. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. It was not able to go in to 4hi. Overall the approach is the same: Use 15V (or more?) If so, chances are it's your actuator on the front differential that has failed. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Why Does 4WD Dash Light Stay On? I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. How much is it leaking? This Toyota Tundra Actuator Problems 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Just keep in mind toping off and checking fluid level often. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. I just bought a 2008 T4R as well. Has anyone tried this? Hello! What Is Crows Feet And How Do You Fix It? That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? Unable to adjust your 4WD? If you have a V8 4Runner, youll have only a two settings: H4 and L4. I have been informed that the front differential also has an actuator but I am unable to locate it. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going A new actuator with no shift shafts installed? If it's your actuator motor that has given up on you, this article will show you how to replace it and get your 4WD system functioning properly again. I have no idea if this is related but for now I assume it is until I can verify where the leak is coming from. In Stock. Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://houseofun.ms11.net/Misc/Toyota/ADD%20wiring.JPG, user Woodless identified the actuator motors as Mabuchi Motor RS-385PH, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.toyota-4runner.org/1440184-post11.html, How to dissconnect electricity to rear hatch open/actuator use. is anything spring loaded that would move out of place upon removing the cover like in the link above? 2003 Limited V8. WebChanging the transfer case fluid in the 4th Gen 4Runner. Sounds like an actuator issue. It's the one with two rods going into the TC. Not the easiest to do. My '04 4Runner, 88K miles has a leaking Transfer Case. Would love it if someone has one to post. Fear not, because we're going to show you how to replace the motor yourself, and save hundreds of dollars in the process. He explained that the program is administered by another part of Toyota and that he needs to make sure that all is covered. A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement Thanks for your input! Many thanks to the OP. Do you have to remove the tranny to get the transfer case out? 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Is there any cautions one should take when doing this? The video comments suggest people have had success. It's free! Replace 2007 4WD shift actuator motor without removing transfer case? WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. BUT, I suppose when you have nothing else to lose; it's worth a shot. Once you get the hang of putting your 4Runner through all of its drive modes and working the center diff lock, you should be able to go through this process pretty quickly and effortlessly. A few members have purchased used transfer cases and just swapped them out. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. My '04 4Runner, 88K miles has a leaking Transfer Case. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. You might as well just do it right the first time. It will shift from 2hi to 4 hi but not 4 low ( just blinks). 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. Heres what it looks like opened up, actuator still installed: The above is the transfer case open with the rear gear cluster installed. I have the same problemno access panel on the back of the actuator. It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. i.e. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. It can't be uncommon for water to get into these and when it does it goes to the lower part of the case and sits to corrode the 4Hi DC motor especially when it is powered because the contacts are totally open in the case. I'm Scott and I run The Track Ahead. Had the same problem. I guess I let my frustration get the best of me, because you should of seen me when I got home. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. I rarely use 4L, less than 4 or 5 times in 8 years, but recently required it. I can across the video on YouTube (link below). I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. It's the one with two rods going into the TC. However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. Here is the thread with pics of actuator assembly disassembled. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. 4th gen transfer case actuator timing . (952) 426-4798 Monday-Friday 9am-5pm. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? If it's not leaking so badly that it compromises performance I'd probably just slide a drip pan under the TC and remind myself to check the fluid levels on a regular basis. Thanks for any help Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.rockauto.com/en/moreinfo.nid=381&jpid=0, Toyota Tundra Forums : Tundra Solutions Forum. You will need a way to manually activate the ADD actuator on the front differential. I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). Fixing the transfer case shift motor leak from within.. I would love to just replace the seals, but all the DIY fixes seem really intensive and possibly over my head. So use it or lose it to save yourself from future headaches. actuator the culprit? Absolutely! Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? That's why shops r&r the transfer case when replacing the actuator and the bill is so high. You will have a leak if you damage the old one. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Is there any cautions one should take when doing this? $13.99. It's the one with two snap rings and is shorter - seems to be CDL. You can then just set a reminder to run through this exercise every month, or as I do, simply just do it every few weeks when I remember to. One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? I am guessing this post isn't about the actuator seal repair? Following as I think I have the leaks too. 4th gen transfer case actuator timing . The above is pictured after the new actuator was installed in the 4WD high position (the actuator itself includes the rods that are attached to each select fork pictured). Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. The video comments suggest people have had success. It's a cold winter's day, and you have an icy and snowy commute ahead of you. Get a new output seal while your in there. Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. There's some overlap. Just swap it. Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. Not to mention it has 205k miles on. Has anyone tried the replacement part from rockauto. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. I am also having tcase actuator issues, but in my '00 multimode case. First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. I am going to have him try to document with pics if possible. The rightmost sleeve in the photo moves one step right to engine 4WD, and another step to the right to engage the center differential lock (two steps back left puts the vehicle back into 2WD). I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. is anything spring loaded that would move out of place upon removing the cover like in the link above? 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